SLTL India’s first fiber laser cutting machine inventor & manufacturer has designed the Rapid-G – 2D+Tube Cutting machine. It is known for its extensiveness considering the specific needs of the metal cutting industry. Designed based on modular product architecture, it is integrated with a rotary attachment allowing the processing of sheets as well as tubes on a single system. A few more fascinating features are common cut, single lens mechanism, ball support sheet loading, and dynamic fume extractor mechanism, putting all these features together, the machine becomes a must-buy for sheet metal cutting works. A High-end 64-bit CNC controller is equipped with a user-friendly operating interface. The magnificent controller responds within 20 nanoseconds which makes the Infinity super responsive.
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One stop-solution to process sheets as well as tubes allows precise cutting and the chuck’s flexibility ensures smooth 360-degree rotation of pipes.
The tool is installed in the laser head for self-driven operation. It automatically changes the focus of the lens as per the object & the application. With an alert auto-focusing function, Rapid-G – 2D & Tube Cutting can automatically adjust the focus to the most suitable position when processing different materials and thicknesses. This will significantly improve the efficiency of the laser cutting machine, and reduce the piercing time of thick sheets significantly.
Rapid-G – 2D & Tube Cutting comes with an intelligent feature which allows selecting the gas automatically just by providing the material type (SS, MS, Copper, Brass AL. G.I, CRC, HRC, and other tinted or textured sheets) and thickness of the job. The machine not only automatically selects the gas (n2, o2, air) as per its suitability but also selects the optimum level of gas pressure which reduces the consumption of gas.
Though the laser machine utilizes a powerful laser, it is designed with supreme safety standards that enable secure execution across the facilities. This system has enhanced safety with a class-1 enclosure, light curtains, a hermetically sealed cabinet (lp55), and door interlocks. Laser safety windows keep laser radiation intact inside the machine while the cutting process.
A laser, when properly focused and set for a material, cuts a part with a sharp edge. Dynamic Edge Control (DEC) decreases inflammation on the edges of the processing materials, synchronized laser with axial motion through the system. The cutting system operates laser power with the axis speed via the dynamic edge control (DEC) mechanism which reduces burning effects at the edges.
Rapid-G – 2D & Tube Cutting is equipped with a High-end 64-bit CNC controller along with a user-friendly operating interface. This magnificent controller responds within nanoseconds which makes the machine super responsive. The laser starts at a predetermined point and continues along the course of the line until the shape has been thoroughly cut. It increases productivity by saving time and executing precision finish.
Speed up the cutting process by eliminating the manual alignment of the sheet for each cutting operation. Auto-sheet orientation feature enables automatic orienting of the program to that angle in which the sheet has been kept which ultimately eliminates the non-productive time of rearranging the sheet.
The system with up to 15KW fiber laser brilliantly cuts on Thin To Thick metal components like mild steel, stainless steel, aluminium, brass, copper, titanium, HRC, CRC, and other coated & textured metal sheets with high Precision and can achieve faster cutting speeds. Precise laser cutting can be achieved with Rapid-G – 2D & Tube Cutting which provides complete control over the cutting of different materials. This allows the machine to cut even the complicated profiles or contours precisely.
Equipped with a powerful mechanical structure the Rapid-G – 2D & Tube Cutting is designed with an anti-collision system. This smart feature allows you to use methods like snipping, sewing, and parabolic leaping to restrict the movement of the sheet when cutting, for uninterrupted material processing. The anti-collision mechanism minimizes non-productive times which can happen due to parts tipping over when cutting thin sheet metal and makes your machine permanently productive.
One of the key features to process high-speed cutting applications in Fiber laser cutting machines, FLYCUT performs the continuous cutting of the desired shape without lifting up the laser head giving a boost to the processing speed by reducing the head travel movements.
To minimise melting of sharp edges while cutting thicker materials, a cooling point has been specified for a set time period. Here, the assist gas will be turned on continuously, and the laser will be turned off for the stated time period.
| Unit | Working Range 2D | ||
|---|---|---|---|
| 3015 | |||
| Maximum Working Range | X Axis | mm | 1550 |
| Maximum Working Range | Y Axis | mm | 3100 |
| Maximum Working Range | Z Axis | mm | 300 |
| Maximum Workpiece Weight | kgs | 900 | |
| Positioning Precision | mm/meter | ±0.05 | |
| Repeatability | mm/meter | ±0.02 |
| Unit | 3m | 6m | 7.6 | ||
|---|---|---|---|---|---|
| Maximum Working Range | X | mm | 150 | 150 | 150 |
| Maximum Working Range | Y | mm | 2950 | 5950 | 7550 |
| Maximum Working Range | Z | mm | 300 | 300 | 300 |
| Maximum Pipe size | Round | mm | 25 to 180 | 25 to 180 | 25 to 180 |
| Maximum Pipe size | Square | mm | 25 to 180 | 25 to 180 | 25 to 180 |
| Maximum Pipe size | Rectangular | mm | 25 to 180 | 25 to 180 | 25 to 180 |
| Maximum Workpiece Weight | kgs | 140 | 140 | 140 | |
| Maximum Pipe Cutting Length | mm | 2500 | 5500 | 7100 | |
| 4 Jaw Chuck Dia. (Feeding Chuck) | Size | mm | 200 | 200 | 200 |
| Laser Power | 1 kW | 1.5 kW | 2 kW | 3 kW | 4 kW | 6 kW |
|---|---|---|---|---|---|---|
| Mild Steel (MS) (O) | 10 (3/8″) | 12 (1/2”) | 16 (5/8”) | 20 (3/4”) | 22 (7/8″) | 25 (1”) |
| Mild Steel (MS) (N2/Air) | 3 (1/8″) | 4 (3/16″) | 5 (3/16″) | 6 (1/4″) | 6 (1/4″) | 8 (5/16”) |
| Stainless Steel (SS) (O₂) | 6 (1/4″) | 6 (1/4”) | 10 (3/8”) | 10 (3/8”) | 10 (3/8”) | 10 (3/8”) |
| Stainless Steel (SS) (N₂) | 3 (1/8″) | 4 (3/16”) | 5 (3/16”) | 8 (5/16”) | 10 (3/8”) | 16 (5/8”)* |
| Aluminum (Al) | 2 (1/16”)** | 3 (1/8”) | 5 (3/16”) | 8 (5/16”) | 10 (3/8”) | 16 (5/8”)* |
| Brass (Br) | 3 (1/8″)** | 3 (1/8”) | 5 (3/16”) | 6 (1/4”) | 8 (5/16”) | 12 (1/2”) |
| Copper (Cu) | 2 (1/16”)** | 2 (1/16”) | 3 (1/8”) | 5 (3/16”) | 6 (1/4”) | 8 (5/16”) |
| Galvanized Iron (GI) | 3 (1/8″)* | 3 (1/8″)* | 3 (1/8″)* | 3 (1/8″)* | 3 (1/8″)* | 3 (1/8″)* |
| Power Consumption*** | 10 kW | 12 kW | 17 kW | 20 kW | 24 kW | 32 kW |
* The quality of the cut depends upon the attributes of metal, its surface properties and the conditions in which cutting operations is done. Metals with high thickness tend to have striation at lower edges ** Not advisable to process
*** The power consumption indicated in the table is measured on the machine’s peak performance. It includes the connected load of laser source, controller, fume extractor and chiller.
| Machine Type (3015) | Open | Enclosed |
|---|---|---|
| Machine Width | 2400 | 2750 |
| Machine Height | 2000 | 2200 |
| CNC Gantry | 5550 | 5600 |
| Dual Pallet | 3350 | 3350 |
| Total Machine Length | 8900 | 8950 |
| Total Machine Length with 6m Tube Cutting | 9550 | 9700 |
| Total Machine Length with 7.6m Tube Cutting | 11200 | 11355 |
| Tube Width 3m, 6m and 7.6m | 1000 | 1150 |
| Total Machine Width with Tube Cutting | 3400 | 3900 |
| Tube Length 3m | 4700 | NA |
| Tube Length 6m | 8020 | 8500 |
| Tube Length 7.6m | 9720 | 10200 |
| Space Required for Accessories | 1580 | 1580 |
| Total Machine Width with Accessories | 3970 | 4150 |
| Width of Operating Panel | 650 | 650 |
| Length of Operating Panel | 550 | 550 |
* All the above Figures are in mm (Millimeter).
* Sahajanand Laser Technology Ltd. reserves the right to make changes without any prior intimation or notice.
Clean cutting surfaces, flexible and durable inscriptions, In engine building, the fields of application for laser technology are as versatile as there are challenges in this industry, Lasers cutting have prevailed especially in sheet metal forming. The weld joints are highly stress able and optically appearing. Also in the field of metal tube cutting, laser cutting systems open new perspectives in terms of stability and cost-effectiveness.
Cutting on Thin to Thick Metal Pipes, with diverse shape & size cutting for various manufacturing units, to maintain a competitive edge Rapid-G – 2D & Tube Cutting Achieves extremely smooth cutting edges in stainless steel with Bright Line, Machine is often used for the cutting of metal hydro formed parts. These are strong tubes that are commonly used to provide support, such as for engine frames or instrument panel beams.
At lower power settings, it’s possible to use a laser cutting machine for utensil manufacturing industry, it can partially cut pieces of sheet metal leaving a smooth, regular groove in the surface. Laser cutting functionality can be used to cut & shape steel plates, trays, steel cutlery like spoons, knives, forks, serving plates, oven face plates, custom made plates, stainless kitchen racks, stainless steel cookwares
One of the most common uses for laser cutting is to cut metal with precision & accuracy. Laser cutting can be used on a varied number of different metals, including steel, tungsten, aluminium, nickel & brass. Regardless of the industry or the thickness of the metals, Rapid-G – 2D & Tube Cutting can be used to deliver the same clean cuts and smooth finishes, every time on time. Laser cutting used to cut metal for components and structural shapes, such as for the body of a car or the casing of a mobile phone.
Laser-cutting machines are widely used in the metal signage industry due to their precision, speed, and versatility. They can cut a wide range of metals, including stainless steel, aluminium, mild steel, brass, copper, GI and other sheets with a high degree of accuracy and minimal burr formation. In metal signage, laser cutting machines are typically used to produce intricate designs and lettering for signs, logos, displays and other intricate designs. The cutting process is highly customizable, allowing for the creation of a wide range of shapes, patterns, and text.
Laser-cutting machines are commonly used in sheet metal fabrication due to their precision, speed, and versatility. The sheet metal fabrication industry uses lasers as a key tool in creating complex structures and components from 2D sheets and tubes of metal. This is particularly useful for creating components with complex shapes, such as those found in the aerospace, automotive, and medical industries. They can cut metal sheets quickly and efficiently, making them ideal for high-volume production runs and helping sheet metal fabrication companies to meet tight deadlines.
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