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Metal Pipe Laser Cutting Machine

Rapid-G 2D+Tube Cutting

Power: 1 kW – 6 kW
Material: Mild steel, Stainless steel, Aluminum, Brass, Copper, Galvanized Iron, Coated Sheet, Others.

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Rapid-G 2D+Tube Cutting Machine Front View

Rapid-G 2D+Tube Cutting Machine Front View

Rapid-G 2D+Tube Cutting Machine Left View

Rapid-G 2D+Tube Cutting Machine Left View

Rapid-G 2D+Tube Cutting Machine Right View

Rapid-G 2D+Tube Cutting Machine Right View

Rapid-G 2D+Tube Cutting Machine Left View

Rapid-G 2D+Tube Cutting Machine Left View

Rapid-G 2D+Tube Cutting Machine Back View

Rapid-G 2D+Tube Cutting Machine Back View

Rapid-G 2D+Tube Cutting Machine Top View

Rapid-G 2D+Tube Cutting Machine Top View

Reasons you'll love Rapid-G - 2D+Tube Cutting

Power Chuck
Power Chuck
Profound Productivity
Profound Productivity
Automatic Pallet Changer
Automatic Pallet Changer
2D + Tube
2D + Tube
Online Clearance Control
Online Clearance Control
2D Fiber Laser Tube and Pipe Cutting Machine

2D Fiber Laser Tube and Pipe Cutting Machine

SLTL India’s first fiber laser cutting machine inventor & manufacturer has designed the Rapid-G – 2D+Tube Cutting machine. It is known for its extensiveness considering the specific needs of the metal cutting industry. Designed based on modular product architecture, it is integrated with a rotary attachment allowing the processing of sheets as well as tubes on a single system. A few more fascinating features are common cut, single lens mechanism, ball support sheet loading, and dynamic fume extractor mechanism, putting all these features together, the machine becomes a must-buy for sheet metal cutting works. A High-end 64-bit CNC controller is equipped with a user-friendly operating interface. The magnificent controller responds within 20 nanoseconds which makes the Infinity super responsive.

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Rapid-G 2D+Tube Cutting
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  • Overview
  • Features
  • Technical Specification
  • Applications

Product Description

One stop-solution to process sheets as well as tubes allows precise cutting and the chuck’s flexibility ensures smooth 360-degree rotation of pipes.

Dynamic Motorized Lens

Dynamic Motorized Lens

The tool is installed in the laser head for self-driven operation. It automatically changes the focus of the lens as per the object & the application. With an alert auto-focusing function, Rapid-G – 2D & Tube Cutting can automatically adjust the focus to the most suitable position when processing different materials and thicknesses. This will significantly improve the efficiency of the laser cutting machine, and reduce the piercing time of thick sheets significantly.

Multiple Auto Gas Selection With Auto Adjustable Pressure

Multiple Auto Gas Selection With Auto Adjustable Pressure

Rapid-G – 2D & Tube Cutting comes with an intelligent feature which allows selecting the gas automatically just by providing the material type (SS, MS, Copper, Brass AL. G.I, CRC, HRC, and other tinted or textured sheets) and thickness of the job. The machine not only automatically selects the gas (n2, o2, air) as per its suitability but also selects the optimum level of gas pressure which reduces the consumption of gas.

Focus on Safety

Focus on Safety

Though the laser machine utilizes a powerful laser, it is designed with supreme safety standards that enable secure execution across the facilities. This system has enhanced safety with a class-1 enclosure, light curtains, a hermetically sealed cabinet (lp55), and door interlocks. Laser safety windows keep laser radiation intact inside the machine while the cutting process.

Dynamic Edge Control

Dynamic Edge Control

A laser, when properly focused and set for a material, cuts a part with a sharp edge. Dynamic Edge Control (DEC) decreases inflammation on the edges of the processing materials, synchronized laser with axial motion through the system. The cutting system operates laser power with the axis speed via the dynamic edge control (DEC) mechanism which reduces burning effects at the edges.

Profound Productivity

Profound Productivity

Rapid-G – 2D & Tube Cutting is equipped with a High-end 64-bit CNC controller along with a user-friendly operating interface. This magnificent controller responds within nanoseconds which makes the machine super responsive. The laser starts at a predetermined point and continues along the course of the line until the shape has been thoroughly cut. It increases productivity by saving time and executing precision finish.

Auto Sheet Orientation

Auto Sheet Orientation

Speed up the cutting process by eliminating the manual alignment of the sheet for each cutting operation. Auto-sheet orientation feature enables automatic orienting of the program to that angle in which the sheet has been kept which ultimately eliminates the non-productive time of rearranging the sheet.

Process Difficult Sections Precisely

Process Difficult Sections Precisely

The system with up to 15KW fiber laser brilliantly cuts on Thin To Thick metal components like mild steel, stainless steel, aluminium, brass, copper, titanium, HRC, CRC, and other coated & textured metal sheets with high Precision and can achieve faster cutting speeds. Precise laser cutting can be achieved with Rapid-G – 2D & Tube Cutting which provides complete control over the cutting of different materials. This allows the machine to cut even the complicated profiles or contours precisely.

Anti-Collision Mechanism

Anti-Collision Mechanism

Equipped with a powerful mechanical structure the Rapid-G – 2D & Tube Cutting is designed with an anti-collision system. This smart feature allows you to use methods like snipping, sewing, and parabolic leaping to restrict the movement of the sheet when cutting, for uninterrupted material processing. The anti-collision mechanism minimizes non-productive times which can happen due to parts tipping over when cutting thin sheet metal and makes your machine permanently productive.

Fly Cut

Fly Cut

One of the key features to process high-speed cutting applications in Fiber laser cutting machines, FLYCUT performs the continuous cutting of the desired shape without lifting up the laser head giving a boost to the processing speed by reducing the head travel movements.

Cooling Point

Cooling Point

To minimise melting of sharp edges while cutting thicker materials, a cooling point has been specified for a set time period. Here, the assist gas will be turned on continuously, and the laser will be turned off for the stated time period.

Specification

 

Unit Working Range 2D
3015
Maximum Working Range X Axis mm 1550
Maximum Working Range Y Axis mm 3100
Maximum Working Range Z Axis mm 300
Maximum Workpiece Weight kgs 900
Positioning Precision mm/meter ±0.05
Repeatability mm/meter ±0.02

 

Tube Cutting

 

Unit 3m 6m 7.6
Maximum Working Range X mm 150 150 150
Maximum Working Range Y mm 2950 5950 7550
Maximum Working Range Z mm 300 300 300
Maximum Pipe size Round mm 25 to 180 25 to 180 25 to 180
Maximum Pipe size Square mm 25 to 180 25 to 180 25 to 180
Maximum Pipe size Rectangular mm 25 to 180 25 to 180 25 to 180
Maximum Workpiece Weight kgs 140 140 140
Maximum Pipe Cutting Length mm 2500 5500 7100
4 Jaw Chuck Dia. (Feeding Chuck) Size mm 200 200 200

 

Thickness & Power Consumption

 

Laser Power 1 kW 1.5 kW 2 kW 3 kW 4 kW 6 kW
Mild Steel (MS) (O) 10 (3/8″) 12 (1/2”) 16 (5/8”) 20 (3/4”) 22 (7/8″) 25 (1”)
Mild Steel (MS) (N2/Air) 3 (1/8″) 4 (3/16″) 5 (3/16″) 6 (1/4″) 6 (1/4″) 8 (5/16”)
Stainless Steel (SS) (O₂) 6 (1/4″) 6 (1/4”) 10 (3/8”) 10 (3/8”) 10 (3/8”) 10 (3/8”)
Stainless Steel (SS) (N₂) 3 (1/8″) 4 (3/16”) 5 (3/16”) 8 (5/16”) 10 (3/8”) 16 (5/8”)*
Aluminum (Al) 2 (1/16”)** 3 (1/8”) 5 (3/16”) 8 (5/16”) 10 (3/8”) 16 (5/8”)*
Brass (Br) 3 (1/8″)** 3 (1/8”) 5 (3/16”) 6 (1/4”) 8 (5/16”) 12 (1/2”)
Copper (Cu) 2 (1/16”)** 2 (1/16”) 3 (1/8”) 5 (3/16”) 6 (1/4”) 8 (5/16”)
Galvanized Iron (GI) 3 (1/8″)* 3 (1/8″)* 3 (1/8″)* 3 (1/8″)* 3 (1/8″)* 3 (1/8″)*
Power Consumption*** 10 kW 12 kW 17 kW 20 kW 24 kW 32 kW

* The quality of the cut depends upon the attributes of metal, its surface properties and the conditions in which cutting operations is done. Metals with high thickness tend to have striation at lower edges ** Not advisable to process

*** The power consumption indicated in the table is measured on the machine’s peak performance. It includes the connected load of laser source, controller, fume extractor and chiller.

Technical Specifications:

 

Machine Type (3015) Open Enclosed
Machine Width 2400 2750
Machine Height 2000 2200
CNC Gantry 5550 5600
Dual Pallet 3350 3350
Total Machine Length 8900 8950
Total Machine Length with 6m Tube Cutting 9550 9700
Total Machine Length with 7.6m Tube Cutting 11200 11355
Tube Width 3m, 6m and 7.6m 1000 1150
Total Machine Width with Tube Cutting 3400 3900
Tube Length 3m 4700 NA
Tube Length 6m 8020 8500
Tube Length 7.6m 9720 10200
Space Required for Accessories 1580 1580
Total Machine Width with Accessories 3970 4150
Width of Operating Panel 650 650
Length of Operating Panel 550 550

* All the above Figures are in mm (Millimeter).
* Sahajanand Laser Technology Ltd. reserves the right to make changes without any prior intimation or notice.

Accessories:

  • Chiller
  • Safety Enclosure
  • Fume Extractor
  • Bevel Cutting Head
  • Auto Loading Mechanism
  • Touch Screen Operating System
  • Centralized Automatic Lubrication System

Applications

Machine Tool Industry

Machine Tool Industry

Clean cutting surfaces, flexible and durable inscriptions, In engine building, the fields of application for laser technology are as versatile as there are challenges in this industry, Lasers cutting have prevailed especially in sheet metal forming. The weld joints are highly stress able and optically appearing. Also in the field of metal tube cutting, laser cutting systems open new perspectives in terms of stability and cost-effectiveness.

Metal Tube Cutting

Metal Tube Cutting

Cutting on Thin to Thick Metal Pipes, with diverse shape & size cutting for various manufacturing units, to maintain a competitive edge Rapid-G – 2D & Tube Cutting Achieves extremely smooth cutting edges in stainless steel with Bright Line, Machine is often used for the cutting of metal hydro formed parts. These are strong tubes that are commonly used to provide support, such as for engine frames or instrument panel beams.

Gives perfect shape for Utensils

Gives perfect shape for Utensils

At lower power settings, it’s possible to use a laser cutting machine for utensil manufacturing industry, it can partially cut  pieces of sheet metal leaving a smooth, regular groove in the surface. Laser cutting functionality can be used to cut & shape steel plates, trays, steel cutlery like spoons, knives, forks, serving plates, oven face plates, custom made plates, stainless kitchen racks, stainless steel cookwares

Quality finishing for Metal Cutting

Quality finishing for Metal Cutting

One of the most common uses for laser cutting is to cut metal with precision & accuracy. Laser cutting can be used on a varied number of different metals, including steel, tungsten, aluminium, nickel & brass. Regardless of the industry or the thickness of the metals, Rapid-G – 2D & Tube Cutting can be used to deliver the same clean cuts and smooth finishes, every time on time. Laser cutting used to cut metal for components and structural shapes, such as for the body of a car or the casing of a mobile phone.

Metal Signage Industry

Metal Signage Industry

Laser-cutting machines are widely used in the metal signage industry due to their precision, speed, and versatility. They can cut a wide range of metals, including stainless steel, aluminium, mild steel, brass, copper, GI and other sheets with a high degree of accuracy and minimal burr formation. In metal signage, laser cutting machines are typically used to produce intricate designs and lettering for signs, logos, displays and other intricate designs. The cutting process is highly customizable, allowing for the creation of a wide range of shapes, patterns, and text.

Sheet Metal Fabrication

Sheet Metal Fabrication

Laser-cutting machines are commonly used in sheet metal fabrication due to their precision, speed, and versatility. The sheet metal fabrication industry uses lasers as a key tool in creating complex structures and components from 2D sheets and tubes of metal. This is particularly useful for creating components with complex shapes, such as those found in the aerospace, automotive, and medical industries. They can cut metal sheets quickly and efficiently, making them ideal for high-volume production runs and helping sheet metal fabrication companies to meet tight deadlines.

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