Client: Vibgyor Services
Industry: Metal Fabrication and Railway Component Manufacturing
Challenge: Achieving high precision, efficiency, and reliability in metal cutting
Background
Vibgyor Services, a leading name in metal fabrication, specializes in crafting intricate railway bogie components. The company required a cutting solution that could handle heavy stainless steel sheets with precision while ensuring consistent performance over extended hours. Traditional methods proved inefficient, leading to increased material wastage, downtime, and operational delays.
The Solution: SLTL’s Advanced Laser Cutting Machine & e-Tron Software
After a thorough evaluation of available options, Vibgyor Services invested in SLTL’s advanced laser cutting machine, integrated with e-Tron software. This technology provided a transformational shift in their operations, addressing all their major pain points effectively.
Key Benefits & Transformational Impact
1. Increased Precision & Efficiency
- SLTL’s laser cutting machine enabled flawless execution of complex railway bogie components.
- The advanced fiber laser technology ensured highly intricate and clean cuts, reducing the need for secondary finishing.
- The precision cutting of heavy stainless steel sheets minimized material wastage, optimizing raw material utilization.
- Vibgyor Services reported a 30% reduction in scrap, leading to substantial cost savings.
2. Seamless Software Integration with e-Tron
- Operator Nikhil mastered e-Tron software within a month, demonstrating its user-friendly and intuitive interface.
- The software streamlined cutting operations, enabling seamless CAD file imports and automatic optimization of cutting paths.
- e-Tron’s intelligent nesting algorithms further reduced material waste by maximizing sheet usage.
- With real-time monitoring and automation features, productivity improved by 40%.
3. Maximized Operational Hours & Output
- The SLTL laser cutting machine operates 20-22 hours daily, maintaining precision and consistency even during extended work shifts.
- The advanced cooling system and durable laser source allowed continuous operation without overheating.
- The increased uptime led to a 50% boost in production efficiency, allowing Vibgyor Services to meet tight industry deadlines.
4. Reliable Technical Support & Quick Resolutions
- SLTL’s dedicated support team ensured minimal downtime by providing quick resolutions to any operational issues.
- With on-site assistance and remote diagnostics, Vibgyor Services never faced prolonged machine downtime.
- The proactive approach of SLTL’s support team resulted in 99% machine uptime, ensuring uninterrupted production.
Conclusion
By adopting SLTL’s laser cutting machine and e-Tron software, Vibgyor Services transformed its metal fabrication capabilities, achieving unmatched precision, efficiency, and reliability. The seamless technology adoption, combined with SLTL’s dedicated support, has empowered the company to meet increasing industry demands with confidence.
- Unmatched precision in railway component manufacturing
- Enhanced efficiency with automated cutting and nesting
- Significant reduction in production costs due to minimized material wastage
- Increased productivity and seamless long-hour operations
- Unparalleled technical support ensuring minimal disruptions
Vibgyor Services has successfully scaled up its operations and is now equipped to meet increasing industry demands with confidence.
Watch the Transformation
Want to see how SLTL’s cutting-edge technology is revolutionizing the manufacturing industry? Watch the full testimonial here
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