Internet of Things (IoT) - SLTL Group®
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Smart IoT for Industrial Monitoring

IoT (Industry of Things) refers to a network of physical machines or devices that are connected to the internet and can share data with each other automatically.

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Internet of Things (IoT)

The Internet of Things (IoT) is a system where machines, sensors, and devices are connected to the internet. These machines can collect and share data automatically without human input.

In manufacturing, IoT connects factory machines—like laser cutters, CNC systems, and other equipment—to a central system. It tracks key details like:

  • Machine running status (Working, Standby, Offline)
  • Job count and process times
  • Energy usage (kWh)
  • Gas consumption (Oxygen, Nitrogen, Air)
  • Idle and downtime analysis
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How IoT Helps You

Dual-Station Automated Cooker Laser Cutting System with Safety Integration

IoT adds real-time intelligence to your factory floor. It transforms your machines into smart systems that help you save time, reduce costs, and increase productivity.

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Features of Internet of Things (IoT)

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  • Intelligent Machine Management
  • Productivity Monitoring
  • Daily Production Virtualization and Visualization
  • Live Production Monitoring
  • Live Machine Monitoring
  • Virtual Machine Screen
  • Current Event Monitoring and Breakdown Alarms
  • Live OEE (Overall Equipment Effectiveness)
  • Smart Reports
  • Live Machine Health Monitoring
  • Tool Management
  • Dedicated Operator Screen
Intelligent Machine Management

Intelligent Machine Management

Intelligent Machine Management in IoT plays a big role in how SLTL’s laser cutting machines operate. With IoT-enabled systems, every SLTL machine can be monitored in real time, giving operators detailed insights into performance, workload, and maintenance needs. For example, sensors inside the cutting machines continuously track temperature, power usage, cutting speed, and material quality. This information is sent to a central platform where it can be analyzed instantly. If there’s an issue, like overheating, unusual vibrations, or a drop in accuracy; the system can send immediate alerts, allowing technicians to take preventive action before downtime occurs. This ensures that the machines remain reliable, productive, and cost-efficient, even in demanding industrial environments.

Beyond monitoring, IoT brings automation into play by adjusting machine settings on its own for better efficiency. For instance, SLTL’s cutting machines can automatically optimize cutting paths, control energy usage, and adjust beam focus to deliver high precision without human intervention. Intelligent management also supports predictive maintenance, meaning the system can forecast when a part is likely to fail and suggest replacement before it interrupts production. This saves both time and money while extending the machine’s life. By turning laser cutting machines into “smart” machines, IoT gives SLTL customers the power to run smoother operations, cut down waste, and achieve consistent quality in every cut.

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Productivity Monitoring

Productivity Monitoring

Productivity Monitoring is an important feature of IoT that helps industries keep track of how well their machines are performing each day. It works by collecting data on different metrics such as job count, run time, idle time, and overall efficiency. Instead of guessing whether machines are being used properly, IoT systems provide clear numbers and reports that show exactly how much work was completed, how long machines were running, and where time was wasted. This makes it easier for managers and operators to identify areas where output can be improved, reduce unnecessary delays, and make better use of available resources. In short, productivity monitoring is like having a detailed daily report card of the machines that helps businesses run smoothly and avoid downtime.

When applied to SLTL’s laser cutting machines, productivity monitoring adds even more value. Each machine can be connected through IoT to automatically track cutting jobs, material usage, and efficiency without manual checks. For example, if a machine is spending too much time idle, the system can highlight the issue so corrective steps can be taken quickly. Operators can also analyze which shifts or processes are giving the best results and adjust schedules accordingly. This not only increases production but also reduces operational costs. With real-time insights into how every SLTL machine is performing, companies can make smarter decisions, plan maintenance at the right time, and ensure that every cut is precise and efficient. By turning performance data into actionable insights, productivity monitoring helps SLTL customers get maximum value from their laser cutting solutions.

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Daily Production Virtualization and Visualization

Daily Production Virtualization and Visualization

Daily Production Virtualization and Visualization is all about getting a clear and complete picture of how production is going every day. Instead of relying only on manual reports, IoT systems collect data automatically and turn it into easy-to-understand visuals. These visuals can include details like how many jobs were completed, how much energy was used, how much gas was consumed, and how much material was processed in a single day. This makes it simple for operators and managers to see the exact performance of their machines at a glance. By viewing production data in charts and graphs, it becomes easier to spot patterns, identify where time or resources are being wasted, and make smarter decisions to improve output. In short, visualization turns raw numbers into clear insights that anyone can understand and act upon.

For SLTL’s laser cutting machines, this feature creates real value for industries. Every cut, every sheet of material, and every unit of energy used can be tracked and shown in an organized dashboard. For example, if one machine is using more gas than others or if material waste is higher on certain jobs, the system highlights it visually so that quick action can be taken. Operators don’t have to spend time going through long reports; they can see real-time performance through graphs and virtual dashboards. This not only helps in reducing downtime but also in planning resources better and improving accuracy in daily production. With IoT-powered visualization, SLTL customers can manage their cutting machines more effectively, reduce costs, and ensure maximum productivity while maintaining consistent quality in every job.

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Live Production Monitoring

Live Production Monitoring

Live Production Monitoring is a feature of IoT that allows industries to follow each job in real time. Instead of waiting until the end of the day for reports, managers and operators can see exactly when a job starts, how long it is running, and when it finishes. This live tracking helps in identifying delays, machine stoppages, or errors as soon as they happen. With instant updates, teams can respond quickly to any issue, minimizing downtime and avoiding costly disruptions. It also helps in planning production more accurately because businesses can see the current workload and job progress without guessing. Simply put, live production monitoring gives a complete, up-to-the-minute view of factory operations.

When applied to SLTL’s laser cutting machines, this feature brings significant benefits to manufacturers. Each cutting job, from the first spark of the laser to the final cut, can be monitored in real time on a digital dashboard. If a machine slows down, uses more time than expected, or faces an error during cutting, the IoT system immediately notifies the operator. This allows quick corrective actions such as adjusting machine settings or shifting workload to another machine. It also ensures that production schedules remain on track and customer deadlines are met without compromise. For industries using SLTL cutting machines, live production monitoring means higher efficiency, reduced downtime, and greater confidence in achieving consistent quality with every job.

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Live Machine Monitoring

Live Machine Monitoring

Live Machine Monitoring is a feature of IoT that helps businesses keep a close eye on the real-time status of every machine on the shop floor. Instead of waiting for updates or checking machines manually, operators can see whether a machine is actively working, on standby, idle, or completely offline through a digital dashboard. This gives a clear overview of machine usage at any moment, making it easier to balance workloads and identify problems quickly. For example, if too many machines are idle, managers can instantly reassign jobs to maximize output. This visibility reduces guesswork, saves time, and helps in planning production more efficiently. In short, live machine monitoring makes it possible to manage operations with better control and accuracy.

For SLTL’s laser cutting machines, live monitoring ensures that industries always know how their machines are performing in real time. Each cutting machine connected through IoT shows its live status, so operators can immediately spot if a machine is running at full capacity, waiting for input, or experiencing downtime. If a machine goes offline due to technical issues, the system alerts the team instantly, allowing quick troubleshooting and reducing the chances of long production halts. This not only improves machine utilization but also supports smoother scheduling of jobs and faster decision-making on the shop floor. By adopting live machine monitoring, SLTL customers can achieve higher efficiency, minimize downtime, and make sure every laser cutting machine is contributing to the best possible output.

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Virtual Machine Screen

Virtual Machine Screen

Virtual Machine Screen is an advanced IoT feature that gives operators remote access to their machines through a digital interface. It works by replicating the actual control screen of the machine, showing job details, operational status, and performance data in real time. Instead of standing beside the machine to check settings or progress, operators can log in from anywhere and view the same information directly on their computer, tablet, or mobile device. This makes it possible to monitor ongoing jobs, track productivity, and even troubleshoot issues without being physically present on the shop floor. With this feature, managers and operators can save time, reduce dependency on manual checks, and ensure better control over production.

For SLTL’s laser cutting machines, the Virtual Machine Screen takes monitoring and control to the next level. Imagine an operator managing multiple cutting machines spread across a large facility by using this digital interface, they can keep track of job data such as cutting time, energy usage, and material consumption without moving from one machine to another. If a machine needs attention or adjustments, the operator can quickly check the details remotely and decide the next action. This not only increases productivity but also minimizes downtime by allowing faster responses to any issue. For industries using SLTL cutting machines, the Virtual Machine Screen ensures more convenience, higher efficiency, and smarter decision-making by putting real-time machine data in the hands of operators wherever they are.

Current Event Monitoring and Breakdown Alarms

Current Event Monitoring and Breakdown Alarms

Current Event Monitoring and Breakdown Alarms is an IoT feature designed to give industries instant awareness about their machine operations. Instead of finding out about a stoppage or abnormal condition after production has already been delayed, IoT systems immediately notify operators when something goes wrong. These alerts can be about sudden stoppages, unusual vibrations, overheating, or any other condition that might harm the machine or interrupt production. Because the system reacts instantly, operators can step in right away, reducing downtime and avoiding bigger losses. This makes production safer, smoother, and more reliable. Automated alarms also ensure that even small issues don’t go unnoticed, helping businesses maintain high productivity levels with minimal disruptions.

For SLTL’s laser cutting machines, this feature works as a safeguard for industries that rely on continuous and precise operations. If a machine suddenly stops cutting, uses more energy than normal, or shows signs of an error, the IoT system sends an alarm to the operator in real time. This quick notification allows the team to take immediate corrective action, whether it’s adjusting machine settings, replacing a part, or shifting the job to another machine. By catching problems early, breakdown alarms help reduce unplanned downtime, save costs, and protect the machine from serious damage. For manufacturers using SLTL machines, current event monitoring and alarms mean better efficiency, higher safety, and the confidence that their production will stay on track with fewer interruptions.

Live OEE (Overall Equipment Effectiveness)

Live OEE (Overall Equipment Effectiveness)

Live OEE (Overall Equipment Effectiveness) is a key IoT feature that helps industries measure how effective their machines are by tracking three important factors: availability, performance, and quality. Availability shows how often a machine is ready and running when it should be. Performance checks whether the machine is operating at its full speed and capacity. Quality measures how many of the produced parts are good without errors or waste. By combining these three factors, OEE gives a clear picture of how productive a machine really is and where losses are happening. Tracking OEE in real time helps managers identify weak points quickly, like unexpected downtime, slower speeds, or quality defects and take steps to fix them without delay.

For SLTL’s laser cutting machines, Live OEE turns data into actionable insights that improve efficiency on the shop floor. Each machine’s running time, cutting speed, and output quality are tracked continuously and displayed in easy-to-read dashboards. For example, if a cutting machine is available but not running at full speed, the system highlights this so the operator can adjust processes. If quality drops due to worn consumables or incorrect settings, OEE metrics show it instantly, allowing quick corrections before waste increases. This helps industries get the maximum value from every SLTL machine by reducing hidden losses, improving uptime, and ensuring consistent precision in every job. With Live OEE, SLTL customers gain the confidence that their operations are not just running, but running at their best.

Smart Reports

Smart Reports

Smart Reports are an IoT feature that makes it easier for industries to understand and analyze their production data. Instead of going through long manual records, IoT systems automatically collect details about job performance, energy usage, material consumption, and even daily or weekly production trends. These details are then arranged into customized reports that can be viewed in a simple format. Reports help operators and managers see how much work was done, how efficiently machines were used, and where improvements are needed. By having clear insights into energy and material usage, businesses can plan better, reduce waste, and improve productivity. Smart reports turn complex data into meaningful information that supports smarter decision-making.

For SLTL’s laser cutting machines, Smart Reports provide a strong advantage by giving manufacturers a clear overview of how each machine is performing. The system can generate reports showing how many cutting jobs were completed, how much laser power and assist gas were consumed, and how efficiently materials were processed. For example, if energy use is higher than expected or material wastage is more than normal, the report highlights it immediately so corrective steps can be taken. Weekly trend reports also help managers forecast demand, plan maintenance, and schedule jobs more effectively. With these insights, companies using SLTL machines can reduce downtime, optimize costs, and improve overall production quality. Smart Reports ensure that every decision is backed by accurate data, making production smoother and more reliable.

Live Machine Health Monitoring

Live Machine Health Monitoring

Live Machine Health Monitoring is an IoT feature that helps industries keep a constant check on the physical condition of their machines. Instead of waiting for a problem to appear, the system tracks important health parameters in real time—such as temperature, vibrations, energy consumption, or wear and tear of parts. By detecting even small abnormalities early, it prevents sudden breakdowns and avoids costly downtime. This means operators can plan preventive maintenance, replace parts before they fail, and keep machines working at their best. Having live health data also increases safety and ensures longer machine life. In simple words, this feature acts like a regular health checkup for machines, giving businesses peace of mind and smoother production.

For SLTL’s laser cutting machines, live health monitoring ensures maximum reliability in daily operations. Each cutting machine is equipped with sensors that continuously track its condition, so if a part starts overheating or energy usage goes beyond normal levels, the IoT system alerts operators immediately. Instead of stopping production due to unexpected faults, teams can step in early and fix the issue before it causes bigger delays. This reduces unplanned downtime, cuts repair costs, and keeps production schedules on track. Industries that use SLTL machines benefit from improved performance, higher safety, and consistent quality in every cut. By turning machine health into live data, SLTL helps customers run smarter, more efficient, and more reliable operations.

Tool Management

Tool Management

Tool Management is an IoT feature that helps industries keep track of how tools are being used and when they need attention. Every tool inside a machine, whether it is a cutting head, nozzle, or lens, goes through wear and tear over time. If tools are not checked regularly, they can fail unexpectedly and affect production quality. With tool management, the system monitors tool usage, wear levels, and working hours in real time. It then gives alerts or reminders about servicing or replacements before failure happens. This proactive approach avoids sudden breakdowns, reduces waste, and ensures that production always runs smoothly with consistent results. In simple words, tool management acts like a planner that tells you when it’s the right time to change or service tools.

For SLTL’s laser cutting machines, tool management is a valuable feature that ensures high precision and consistent quality in every job. The IoT system tracks the life cycle of critical components like lenses, nozzles, and consumables, which directly impact cutting performance. If a nozzle has been used beyond its optimal capacity or a lens starts losing clarity, the system notifies the operator immediately. This allows the team to plan replacements during scheduled downtime instead of facing sudden failures in the middle of production. By maintaining tools in the best condition, manufacturers not only improve product quality but also extend machine life and reduce costs. For industries using SLTL cutting machines, tool management means less worry about unexpected interruptions and more focus on delivering accurate, efficient, and reliable results every day.

Dedicated Operator Screen

Dedicated Operator Screen

Dedicated Operator Screen is an IoT feature that gives every machine operator their own digital display to manage and monitor their work more effectively. Instead of depending on shared dashboards or manual communication, each operator can directly access job details, track active tasks, receive alerts, and record activities in real time. This improves workflow by reducing confusion and ensuring that operators always know what needs to be done next. Having a personalized screen also increases accountability, as every operator can manage their assigned jobs and keep track of their performance. With clear visibility of job progress and instant updates, the chances of errors go down, and productivity levels go up. In simple words, a dedicated operator screen acts as a personal assistant for every machine operator, helping them stay focused, accurate, and efficient.

For SLTL’s laser cutting machines, this feature makes daily operations smoother and more reliable. Operators can see live job status, machine conditions, and production data directly on their screen without waiting for manual updates. If a machine sends an alert, like abnormal gas usage, increased cutting time, or downtime, the operator receives it instantly and can respond immediately. This helps avoid small issues turning into big problems and ensures that every cutting job runs with precision. It also allows operators to record observations or machine activity, which later supports better reporting and analysis. With the dedicated operator screen, industries using SLTL cutting machines can streamline tasks, minimize miscommunication, and improve overall efficiency on the shop floor.

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Testimonials

It’s been very prideful for us to utilize an innovative technology introduced by an Indian company. SLTL has brought revolution by introducing such an advanced laser cutting technology. At my facility, I saw a superb progress in everything.

Manjit Patel

Manjit Patel

Owner, Safal Industries

The streamlined work, finest quality of marking and many more excellent features I have got from SLTL’s laser marking machine. The machine held true on every bet you are making on it and that very thing make it worthy.

Pankaj Patel

Pankaj Patel

Owner, Solco Biomedical Co. (I.) Pvt. Ltd.

I wanted to go for a lower cost marking system in starting. Somehow I realized the importance of laser machine and how effective it gets once you start using it. I decide to get one for my production work and I am glad with my decision.

P.Giradhar

P.Giradhar

Owner, Sharp n Shine

I wanted to go for a lower cost marking system in starting. Somehow I realized the importance of laser machine and how effective it gets once you start using it. I decide to get one for my production work and I am glad with my decision.

Owner, Sharp n Shine

Owner, Sharp n Shine

I wanted to go for a lower cost marking system in starting. Somehow I realized the importance of laser machine and how effective it gets once you start using it. I decide to get one for my production work and I am glad with my decision.

Owner, Sharp n Shine

Owner, Sharp n Shine

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